Infrared Fabric Defect Detection Scanning and Controlled Yarn Rate Monitoring, communicate with our terminal mounted F-1000 Monitor/Controllers. Extensive collected data is analyzed with our PC based MKMS software, providing you with Real-time Plant Floor Displays of production efficiencies across the entire plant floor, with drill down capabilities to an individual machine/style/operator.
The Result: Impeccable fabric quality, with savings and profits spanning seven distinct categories
Seven Areas of Savings and Profitability:
- Fabric Defect Detection Scanning:
Threshold adjustable scanning leading to considerable reduction in wasted yarn and knitted fabric, coupled with increases in overall plant efficiency.
The Result: Increased Profits per Machine/Plant/Organization. - Yarn Rate Monitoring:
Correction of overfeeds and underfeeds, leading to correction of density, porosity, sizing and shrinkage issues. Tremendous savings in yarn usage.
The Result: Increased Profits per Machine/Plant/Organization.
- Fabric Quality Improvements:
Increased customer satisfaction, leading historically to increasing orders, and heightened branding of your company’s reputation.
The Result: Increased Profits per Machine/Plant/Organization.
- Machine Speed Increase Allowance:
Increasing speeds with maintained quality and efficiency, leads to increased production and efficiency.
The Result: Increased Profits per Machine/Plant/Organization.
- Labor Cost Reductions:
With MKMS on the payroll, your time sheets will diminish, and through reported testimonials, perhaps most significant- “With complexity on the plant floor reduced, we are having less personnel turnover, which in itself has always been extremely costly!”
The Result: Increased Profits per Machine/Plant/Organization.
- Downtime Reductions:
With logging of downtime data, and our visual software tools, production will be smoother and more efficient. Our Automated Scheduling Module will even take this one step further.
The Result: Increased Profits per Machine/Plant/Organization.
- Yarn Quality Improvement:
Historically, the MKMS has provided mill owners the ability to demand higher quality of yarn from their suppliers, with defective fabric in hand.
The Result: Increased Profits per Machine/Plant/Organization.
Please contact Matrix Controls with any questions (Contact Us), or feel free to fill out a Needs Analysis Form, where we can further provide solutions for your company. Free PDF Downloads available upon registration, as well.
» Register here for the MKMS Single Brochure and or Expanded Review
» Register here for the MKMS ROI Sample Site Scenario
» Register here for MKMS Software’s ROI-Reaching Peak Performance
The following companies have seen rapid return on investment and dramatic savings/increased profits over the past 50 years:
| * Alstyle Apparel * Antex Knitting * Anvil Knitwear * Caracol Knits * Danube Knit Fashions * Delta Apparel * Dominican Knits * Duraflex |
* Fruit of the Loom * Gilden Activewear * Hanesbrands Inc * Hilmex * Jockey International * Main Knitting * Milliken & Co. * Monarch Machinery |
* Narricot Industries * Polartec Inc * Russell Corp. * Texollini Inc * Ultratex Inc * Vanguard Supreme * Yazbek |